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I haven't had near the experience as these other guys but FWIW, when I did my plugs and wires I had a hard time telling if the wires had snapped on or not. They were such a bugger to pull off I expected them to be harder to push on, they weren't. They were clipping on but you barely felt it. As far as the gap, the NGK's said not to adjust the factory gap because you could damage the fine center electrode. I forget which was which, but in these posts I've seen two different gaps mentioned. One was the same as what my owners manual said, the other is what the NGKs came from the factory gapped at. As I mentioned, the NGK website indicated a different gap than factory, that's what they came set at and that's where I left them. They've ran fine and as I mentioned, my mileage improved with the change of wires and plugs.
I got the NGK V-power's... which don't have the self-cleaning tip. They were all at .040, but I gapped 'em anyways to .060 because my stockers were at .060... and it's an old racer's trick to over-gap the plugs to get more spark, thus improving HP. I have not had ANY problems whatsoever.
As long as you've got GOOD wires, you should be OK just replacing 4 of them. I had a hard time with 7mm wires, but I didn't want to spend $100 on MSD 8.5's... nor did I want to wait for them to be shipped out, so I just kept the Duralast wires I got from Autozone... and they seem to be doing well.
Unfortunately the wires I got from NAPA were $85. :mad2: I just stuck with .040 on the gap so I guess we'll see if I get any increase in gas mileage. The truck had 120k on it....I hope to see something for a full days worth of aggravation.
The .40 gap is actually better for these trucks, more top end power and it burns better, I gapped mine to .35 and it made quite a bit of difference (also ready for 100shot or boost). Stock boots are fine unless you have a failure, otherwise buy good aftermarket wires (larger diameter if possible). Any plug with special coating or beyond a standard plug should be pre-gapped and could be damaged if attempted. There is also no reason to run anything but the $2 ngk vpower or similar plug, there is absolutely no performance, mileage, longevity, of any other benefit so save your loot (but platinum/iridium plugs are fine...and it makes you a baller yo). The change to a .40 gap recommendation is actually in a TSB at the dealers as a note selling the new part # on our spark plugs.