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In case some other misfortune person stumbles upon this. 3 felpro "dry seal" gaskets, a new oil pan, and a new timing cover later. .. There is a HUGE gap between the cover and pan. Had I not had an oil pan and cover sitting on the bench to see it I wouldn't have believed it. It's nearly 3/4 "...

Sorry to dig up an old post but I am having the same problem. Did you ever get it fixed? I have even gotten a new oil pan and timing cover. Last attempt to fix I used ultra black in the corners as all data says to and a thin bit across the bottom of the timing cover where it meets the pan.